CG650 CNC Crankshaft Grinding machine
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SPECIFICATIONS
| CG650 | CG650CNC | |
| WORKING CAPACITY | ||
| Height of centres on table | 650 mm | 650 mm |
| Max distance between centers | 6400 mm | 6400 mm |
| Max. distance between self-centring chucks | 6340 mm | 6340 mm |
| Swing over table | 1300 mm | 1300 mm |
| Max head offset (stroke/2) | 350 mm | 350 mm |
| Max diameter admitted on std steady rests | 350 mm | 350 mm |
| Max workpiece diameter-new wheel | 480 mm | 480 mm |
| Max weight admitted between centers | - | - |
| Max weight admitted with steady rests | 7500 kg | 7500 kg |
| MACHINE SPECIFICATIONS | ||
| Z AXIS |
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| Max table speed | 0-5000 mm/min | 0-5000 mm/min |
| Resolution (depends from linear encoder precision) | - | 0,003 mm |
| Table motor power | 3KW | 3 KW |
| Position measurement system | - | Encoder lineare |
| X AXIS |
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| Max speed | 5000 mm/min | 0-5000 mm/min |
| Max stroke | 840 mm | 840 mm |
| Ball screw (pitch x diameter) | 10 x 80 mm | 10 x 80 mm |
| Position measurement system | - | Encoder lineare |
| Hyraulic unit motor power | 2,2 KW | 2,2 KW |
| Axis control motor power | - | 2 KW |
| WHEEL UNIT | ||
| Diameter of grinding wheel | 1300 mm | 1300 mm |
| Max grinding wheel thickness | 160 mm | 160 mm |
| Standard grinding wheel thickness | 60 mm | 60 mm |
| Min grinding wheel thickness | 25 mm | 25 mm |
| Grinding wheel peripheral speed | 33 m/s | 33 m/s |
| Wheel rotation motor power | 35 KW | 35 KW |
| WORKHEAD | ||
| Stepless rotation speed | 0-60 RPM | 0-60 RPM |
| Diameter of chucks | 450 mm | 450 mm |
| Motor power for heads positioning | 0,55+0,55 KW | 0,55+0,55 KW |
| Headstock rotation motor power | 5,5 KW + 5,5 KW | 5,5 KW + 5,5 KW |
| LUBRIFICATION UNIT | ||
| Operating pressure | 4 bar | 4 bar |
| Tank capacity | 800 l | 800 l |
| Pump motor power | 0,37 KW | 0,37 KW |
FEATURES
MACHINE BASE
-It is made of high resistance monolithic cast iron, thermically stabilized.
-It has one flat and one "V" guide.
- Both guides are grinded and wide for the table movement.
TABLE
-Strong structure, thermically stabilized, with scraped surface in order to secure the highest precision of linearity and flatness in the different positions of theworkheads.
-The guideways are covered with special anti-friction plastic material in order to:
reduce the disengaging friction
reduce the coefficient of general friction
reduce the rubbing wear
-Table movement with synchronous servomotor and rack without clearance. -Table positioning with linear encoders.
WHEELHEAD UNIT
- It moves on wide prismatic guideways
- The grinding wheel spindle rotates by means of a high precision bearings
- The transmission of the motion to the spindle takes places by Poli V belt
- The grinding wheel diameter is 1300 mm and the width can reach n from 40 mm to 100 mm
- The peripheral rotation speed of the grinding wheel is constant 33m/sec.
- The motor power is of 35KW and the machine can be equipped with a self-balancing system of the grinding wheel
WORKHEADS (HEADSTOCK AND TAILSTOCK)
-Workheads are made of high resistance cast iron
-The workheads-spindle is mounted on two triads of bearings of very high precision.
-The bearings are pretensioned in order to obtain the highest rigidity also in presence of high load.
-The heads can move on the table, they are supported by a pneumatic system (air cushion) for obtaining movement sensitivity and for avoiding table-rubbing wear.
-For crankshaft-balancing, the workheads are provided with slide with proportionate counter- weights.
-Both workheads are supplied with motors with electronic synchronisation.
SETTING-UP AND CLAMPING SYSTEM
The centring of the crankshaft is obtained by means of a special support equipped with three movements that allow solving precisely and easily any problem regarding the work-piece centring: Opened traditional or CNC controlled steady rest support the crankshaft on the main journals during rod journals grinding 3 or 4 jaws indipendent chuck for crankshaft centering and clamping Special pot chucks for clamping specific pieces Special rotationg steady rests support the crankshaft on the main journals during rod journals grinding One offset movement on guides Zero setting and angular position is assured by pneumatically controlled locking pins.
DRIVES AND CONTROL OF AXIAL POSITIONING
The X and Z axis can be moved either by CNC or manual mode.



